Lukas Compact Units Manuale Utente

Operating instructionsRerailing EquipmentEdition 08.200984072930085 GBHydraulic units(Translation of the original operating instructions)

10 5.2 Motor variants WARNING / DANGER / CAUTION! For all motor variants, also comply with the separate operating instructions of each motor manuf

11WARNING / DANGER / CAUTION!In the interests of safety, the pressure set at this pressure limiting valve must not be adjusted (without direct approva

12CAUTION!When connecting the hose assemblies, always ensure that the connection components are not soiled; clean beforehand if necessary.WAR

13 6.2 Direct connectionThe hydraulic hoses are screw-connected to the connecting block of the hydraulic unit. The connecting block must contain the

14 7.2 Start-upPlease proceed as follows:1. First of all, check the hydraulic uid level of the unit. Depending on the unit model, the ui

15Operation8. CAUTION!Before the motor is started, the hydraulic unit and the control unit must be switched to depressurised circulation

16An electric starter is available from the LUKAS range of accessories for some units.(Forspecicdetails,pleaseconsulttheLUKASrangeofaccessor

172. When the engine has come to a standstill, close the fuel tap.Procedure for stopping Honda engines:1. Set the ON / OFF switch to the OFF position.

18Maintenance and service10. The hydraulic units are subject to very high mechanical loads. For this reason, visual inspections and funct

19Visual inspectionHydraulic units• Check that all hydraulic connections are tightened• General tightness, no leakage (the hot oils do not have any

2 Content Page 1. Hazard classes 4 2. Product safety 5 3. Proper use 8 4. Labelling of the units 8 5. Functional description 9 5.1

20CAUTION!Since LUKAS hydraulic units are designed for top performance, only those components in the spare parts lists of the relevant unit

21 11.2 Preventive service11.2.1 Care instructionsThe exterior of the equipment is to be cleaned from time to time in order to protect it from exter

224. Then loosen fastening nuts “J” on the hydraulic uid reservoir and remove them along with retaining washers “K”.5. Remove pump carrier plate “L”

23 Take care not to lose spacer rings “N”.6. Free the entire reservoir of dirt using a smooth cloth.JK

247. When you ret the reservoir, exchange the reservoir seal and fasten the securing bolts (for tightening torque, see spare parts list).N8. Also r

25 11.3 RepairsWhen carrying out permitted repairs, please observe the relevant spare parts lists with the remarks and drawings they contain.Should

2611.3.4 Replacing hoses (if tted)Replace hoses if they are leaky or defective, and if they are older than 10 years. To replace the hoses, undo the

272. Pull the engine / motor off. Please ensure that you do not damage the engine / motor shaft mount.3. Equip the shaft of the new engine / motor w

28 11.4 Installation and repair of optional accessories11.4.1 Fitting attachment hose reels to the frameAttachment hose reels usually come pretted

2911.4.3 Connection of attachment hose reels with pipeworkBefore you connect the pipework, you must check that suitable connection nipples (GE-08) ar

3 12. Troubleshooting 31 13. Technical data 34 13.1 Hydraulic power pack 34 13.2 Recommendedhydraulicuid 37 13.3 Hoses 37 13.4 Ope

3011.4.4 Replacing the connecting block or drain valveThe connecting block or drain valve must be exchanged if the assembly is damaged,

31Troubleshooting12. For malfunctions directly related to combustion engines, please refer to the separate operating instructions issued by

32Motor runs but connected implement does not move in response to control command.Hose assembly not connected properly or is damagedInspect the connec

33Trouble Cause SolutionFluid leaks from the hydraulic uid reservoir (especially from the ller screw)Due to hydraulic uid returning from the implem

34Technical data13. As all values are subject to tolerances, there may be minor differences between the data achieved by your equipment and the data s

35type GC-6ref.no. 840729317dimensions l x w x h[mm] 560 x 540 x 665[in.] 22.04 x 21.26 x 26.18motor type4-strokegasoline en

36type DC-6ref.no. 840729319dimensions l x w x h[mm] 550 x 480 x 742[in.] 21.65 x 18.90 x 29.21motor type4-strokediesel engi

3713.1.2 Noise emissions (in accordance with EN ISO 3744):type PC-6 GC-6 DC-6ref.no. 840729316 840729317 840729319idle running (measuring distance:

38Notes14.

39

4 Wear helmet with face protection Wear safety gloves Wear safety shoes Proper recycling Observe principles of environmental protection Read a

LUKAS Hydraulik GmbHWeinstraße 39, D-91058 ErlangenPostfach 2560, D-91013 ErlangenTel.: (+49) 0 91 31 / 698 - 0Fax.: (+49) 0 91 31 / 698 - 394e-ma

5Product safety2. LUKAS products are developed and manufactured in order to guarantee the best performance and quality when used properly.Operator saf

6In the event of malfunctions, immediately shut down the equipment and secure it. The malfunction is to be repaired immediately.Do not carry out any c

7Keep combustion engines and their fuel away from ignition sources, as otherwise there is the danger of an explosion.All damaged electrical components

8The generally applicable, legal and other binding national and international regulations pertaining to the prevention of accidents and prot

9The main components (see example illustration) of a LUKAS hydraulic unit are:Functional description5. 5.1 GeneralCAUTION!Where multiple implements